The Role of Bearings in Increasing Efficiency and Extending Service Life
The mechanical parts that make up continuously functioning machines wear out due to intensive and long working hours. As part of preventive maintenance activities, it is recommended to replace mechanical parts that have reached the end of their life before they cause bigger problems. But of course,
In terms of system efficiency, continuity and working life, the correct selection of these parts is as important as their regular inspection and maintenance.
Bearings, which are among the most essential spare parts of the systems used in milling plants, play a critical role in the efficiency and continuity of operations. Bearings used in the food processing and packaging industry must comply with certain standards. Bearings are subject to many challenging factors, such as humidity, high temperatures and long operating times, and it is important that they are manufactured under suitable conditions. For high performance and durability, it is essential to make a conscious choice of bearings.
Function of Bearings
The bearings act as a bridge between the moving parts, reducing friction and ensuring a smooth and smooth movement. Bearings, the mechanical parts that support rotational or linear movement, prevent wear and tear and therefore potential failures. Reducing friction means reducing frictional wear. This ensures more efficient operation of the machines, extends their lifetime and prevents mechanical failures.
These invisible but essential parts prevent direct contact and ensure efficient energy transfer. By reducing energy consumption, it also contributes to making machines and therefore operations more environmentally friendly.
Lubrication is one of the main factors that play a role in the functioning of bearings. Correctly applied lubrication further reduces friction, effectively dissipates heat and extends service life.
Bearing Types
Bearings are used in many industries and processes. There are therefore many types of bearings to suit different needs and conditions of use.
In addition to corrosion-resistant bearings for high performance, there are also bearings that can handle both radial and axial loads and are suitable for use at high temperatures. Polymer bearings produced with food-grade plastic materials do not require lubrication. Plastic bearings are an ideal option for many food processing machines as they are resistant to the chemical changes that occur with food ingredients.
Ceramic bearings, which are more durable, last longer and require less lubrication, are another attractive alternative. Stainless steel bearings are used in systems that require higher power. These bearings are characterized by their long life and corrosion resistance.
In terms of structural design, bearings come in ball bearings, roller bearings, which can generally handle higher load capacities, and plain/sliding bearings.
Considerations in Bearing Selection
Choosing the right bearing is not only important for efficiency and service life, but also for compliance with regulations and quality standards.
When selecting bearings for milling plants, factors such as load capacity, speed, operating conditions (humidity, temperature, etc.), cost and maintenance must be taken into consideration. Lubrication requirements are another factor to take into account. The frequency and duration of operation of milling systems, the type and quantity of material processed, ambient conditions and many other factors determine the effectiveness and lifetime of bearings. As with any mechanical part, it is very important to replace worn bearings in a timely manner. Spare parts that are not replaced on time can lead to serious problems and malfunctions in the future.
High Performance, Reliability and Long Lifetime with Depart Assurance
If you want to improve the efficiency of your milling processes while saving costs and extending the service life of your equipment, contact our sales representatives for information about our range of high quality, durable and efficient bearings. You can add value to your facility and business by acquiring our affordable equipment produced in accordance with international standards with the advantage of after-sales support. Wherever you are in the world, you can meet all kinds of spare parts needs of your milling plant without any problems through our e-commerce platform Depart Shop (shop.departspares.com), which is available 24/7.
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